CONNECTOR AMPLIFIER FOR
PROPORTIONAL VALVES
(Economy Version)

Part No.:
Connector Amplifier
CAPVE-H-5V-xA-5C-2M


Where x=1 (1 Amp output version) or 2 (2 Amps output version)

Function:

The Connector Amplifier - coil mount supplies a solenoid valve with current proportional to an input control (0-5 VDC or command potentiometer).

Application:

Accurate control of hydraulic and pneumatic proportional solenoid valves used in mobile equipment and industrial hydraulic or pneumatic circuits.

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DESCRIPTION

FEATURES

PRODUCT PHOTO

PART NUMBER

TECHNICAL SPECIFICATIONS

MOUNTING INSTRUCTIONS

WIRING

ADJUSTMENTS

REQUEST A DATASHEET

Description:

The economy version of the Connector Amplifier simplifies control of proportional solenoids by supplying a current proportional to an input control (0-5 VDC or 10K potentiometer). It accepts power supply voltages from 9 to 32 VDC. This linear solenoid controller utilizes high frequency switching output (PWM) to provide a DC current output. Maximum current output is 2 Amps. A current sensing circuit maintains current output regardless of changes in input voltage or coil resistance. The user can adjust maximum and minimum current. Dither frequency and amplitude are factory set to 250 Hz. In this economy version of the connector amplifier there are no ramps. The unit is available with a DIN 43650 connection to mount directly on the coil and comes complete with 2 meters of unterminated cable.

photo

Features:

  • Simple control with a 10K potentiometer or sophisticated control with 0-5 VDC control signal input
  • Maximum current output of 2 Amps (1 Amp model available)
  • Mates to a DIN 43650 plug on a cartridge or block style solenoid valve
  • Broad range of supply voltages (9 to 32 VDC) with no degradation in performance
  • Current sensing circuit maintains output regardless of changes in input voltage or coil resistance
  • Modern technology utilizing high frequency switching output (PWM)
  • Superimposed dither frequency and amplitude are factory set to 90 Hz and 5%
  • Maximum current adjustment does not affect minimum current setting
  • Adjustments accessible with a removable cover
  • IP65 weather resistance rating
  • Energy efficient design (no heat sink is required)
  • Electronic limiting circuit means no internal fuses
  • Short circuit proof (in case of solenoid failure or miswiring)
  • Reverse polarity protection
  • CE certified
  • Can disconnect load while connector amplifier is powered ("Hot Swap")

block diagram

Technical Specifications: All specifications typical at nominal input voltage and 25 degrees C unless otherwise specified.

General Specifications:

Operating conditions -40 to + 85°C (-40 to 185°F)
0 to 85% relative humidity
Storage temperature -50 to 125°C (-58 to 257°F)
Electromagnetic compatibility (EMC) Emission EN 50081-2
Immunity EN 50082-2
Approvals CE
Electrical connection DIN 43650 plug
2 metres jacketed cable, 5 conductor (18 AWG)
Protection class IP65 when correctly installed with lid, compression washer, o-ring, and base gasket
Dimensions in mm/inches
Length L1
L2
L3
Width=L3
Height H1
85.35 mm
61.75 mm
34.00 mm
34.00 mm
38.00 mm
3.36"
2.43"
1.34"
1.34"
1.49"
DIN coil mount housing dimensions

Electrical Specifications:

Operating voltage*
(power supply requirement)
9 to 32 VDC nominal power supply range
Control input signal options
  • 0-5 VDC voltage signal or
  • 10K potentiometer (accepts 5K to 50K)
Range of maximum output current* 2 A model: 2 Amp
1A model: 1 Amp
Response time <10 mSec. (measured at 24 VDC, 5V input, solenoid
inductance of <20 mH)
Input resistance 200K Ohms
Solenoid resistance Rcoil<(Vpower supply - 1.5V)/Imax
Internal supply for setpoint potentiometer +5 VDC
Current dither frequency (fixed) 90 Hz (+/- 10% of full scale)
Dither amplitude (fixed) 5 % of rated maximum current
Minimum current (adjustable) 2 A model: 0 to 500 mA
1A model: 0 to 250 mA
(single turn trim pot)
Maximum current (adjustable)* 2 A model: 600 to 2000 mA
1 A model: 300 to 1000 mA
(single turn trim pot)

* Note:

  1. Match power supply voltage with rating of solenoid coil. Operating the amplifier with a supply voltage lower than the solenoid rated voltage may result in reduced maximum current output.
  2. The coil should have no polarity or protection diodes for proper operation of the device.
  3. Do not exceed the current rating of the solenoid coil with the maximum current output of the driver.
  4. Range of maximum output current is either 2A or 1 A (maximum output current=minimum current setting + maximum current setting).
    The single turn trim pots are adjusted with a Phillips#0 screwdriver.

Mounting Instructions:

  • Supply voltage should be between 9 and 32 VDC. Excess voltage will damage the unit. Match the power supply voltage with the voltage rating of the solenoid coil. Operating the amplifier with a supply voltage lower than the solenoid rated voltage may result in reduced maximum current output.
  • The coil should have no polarity or protection diodes for proper operation of the device.
  • Do not exceed the current rating of the solenoid coil with the maximum current output of the driver.
  • Do not install the amplifier near high voltage relays or other sources of electrical interference.
  • Connect the power supply, signal or control pot input and valve solenoid.
  • Set the input signal or potentiometer to the maximum level and confirm it is operating properly.
  • Ensure the transparent lid is firmly in place. Ensure the brown rubber base gasket is in place, providing a seal between the amplifier and the plug on the valve. The mounting screw, compression washer and o-ring should be flush with the top of the lid and fastened in place.
  • Tighten the screw to make a firm connection to the valve with a Phillips #2 screwdriver.

Connections:

Connect the cable conductors to the power supply and input signal or potentiometer, as follows.

For Potentiometer or 0-5 VDC Control:
Use I-Min. screw to set up minimum speed with minimum control input.
Use I-Max. screw to set maximum speed with 100% of control input.

wiring

For wiring diagrams, request a faxed copy of the datasheet.

Adjustments:

adjustments

Adjusting the minimum current will shift the maximum current as shown.

offset
Adjusting the maximum current does not affect the minimum current setting.

span

Setting the Minimum Current (Imin):

  • Set the minimum current before setting the maximum current.
  • Apply minimum input (0 VDC or control pot at minimum).
  • The factory setting for the Imin trim pot is 0 or fully counter clockwise (CCW).
  • If the desired minimum current is greater than 0, adjust the trim pot clockwise (CW) until the desired current is achieved.

The minimum current setting can be used to take into account the mechanical valve deadband and provide desired offsets from zero to allow full control within the functional range of the specific valve.

Setting the Maximum Current (Imax):

  • Apply maximum control (5 VDC or control pot at maximum).
  • The factory setting for the Imax trim pot is 100% or fully CW.
  • Turn the trim pot CCW to adjust the current setting downwards to the desired maximum.

The maximum current setting is adjusted to meet the customer's working pressure or flow range to the full scale signal input range. This provides maximum control for a specific application.


Ordering Part Numbers:

Connector Amplifier (Economy Version)
DIN 43650 coil mount version - 2 Amp max. output - 2 m cable - P/N: CAPVE-H-5V-2A-5C-2M


DIN 43650 coil mount version - 1 Amp max. output - 2 m cable - P/N: CAPVE-H-5V-1A-5C-2M
- Custom cable lengths are available.

OEM and distributor pricing is available upon request.


DATASHEET

Click on the icon to download the datasheet provided in Adobe PDF format.

pdf datasheet

If you do not have Adobe Acrobat Reader installed, go to www.adobe.com and download Adobe Acrobat Reader.

Request a fax or email copy of the datasheet.

Please email sales@axiomatic.com and provide the product name, part number, your contact information, telephone and fax number.


Specifications are subject to update without notice.

Hydraulic Valve Controllers

Websites to visit!

HydraForce Inc.
Advanced Surge Suppressors
Mobile Electronics

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Last Updated: July 11, 2006


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